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  • Service- Periodic maintenance schedule

        Periodic maintenace To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance program. Regular and consistent vehicle maintenance can prev…

     

     

    Periodic maintenace

    To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect. Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact  CARRUS to perform all repairs and semiannual and annual periodic service.

    PERIODIC SERVICE SCHEDULE

    WARNING

    Service, repairs, and adjustments must be made per instructions in the appropriate section of this manual.

    If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death.

    NOTE: If the vehicle is constantly subjected to heavy use or severe operating conditions, the preventive maintenance procedure should be performed more often than recommended in the periodic service and lubrication schedules. Both the Periodic Service Schedule and the Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition.

     

    Periodic service schedule – Electric vehicles.

    Regular Interval

    Service.

    Daily service by owner.

     

     

     

    Pre operation and daily safety checklist.

    See pre operation and daily safety checklist in the appropriate owner’s manual.

    Performance inspection.

    See performance inspection in the appropriate owner’s manual.

    Batteries

    Charge batteries ( after each daily use only)

    Weekly service by owner.

    Batteries ( For vehicles NOT equipped with theBatteryfilling system)

    Check electrolyte level. Ad water if necessary.

    Monthly service by owner or trained technician.

    Batteries ( For vehicles equipped with theBatteryfilling system) Water monthly or according to the established watering interval.

    Water the batteries. Observe that the flow occurs and no water overflows from any cell.

    Batteries.

    Wash battery tops and clean terminals with baking  soda/water solution. Apply battery terminal protector spray to battery terminals.

    Tires.

    Check air pressure and adjust if necessary.

    General vehicle.

    Thoroughly wash vehicle including the underside.

    Initial (one-time) inspection by owner or trained technician after six weeks of use.

    Batteries ( For vehicles newly equipped with theBatteryfilling system)

    For vehicles newly equipped with the BFS manually check battery electrolyte levels of all cells to verify correct valve operation.

     

     

    Semiannual service by trained technician only ( every 50 hours of operation or 100 rounds of golf)

    Brake system.

    Check brake shoes, replace if necessary.

    Lubricate brake system per lubrication schedule.

    Check brake cables equalizer adjustment, adjust if necessary.

    Check brake cables for damage, replace if necessary.

    Electrical wiring and connections.

    Check for tightness and damage, replace if necessary.

    Front wheel alignment and camber.

    Check and adjust as required.

    Annual service by owner or trained technician (every 100 hours of operation or 200 hours of golf)

    Batteries ( For vehicles equipped with theBatteryfilling system)

    Manually check battery electrolyte levels of all cells to verify correct valve operation.

    Batteries.

    As batteries are not performing as expected.

    Pedal group.

    Lubricate all rotating joints.

    General vehicle.

    Check for loose hardware, tighten if neseccary.

    Category:  Maintenance

    Brand:  Club Car, E-Z-GO, John Deere, Melex, Storm, Tomberlin, Yamaha

    Date added:  Not recorded

    Date updated:  2018-06-20

    Views: 96

  • Preparing the electric vehicle for extended off-season storage

    Storage  WARNING • Turn the key switch OFF, remove the key, and leave the Forward/Reverse switch in the NEUTRAL position during storage.  This is to prevent unintentionally starting the vehicle or a…

    Storage 

    WARNING

    • Turn the key switch OFF, remove the key, and leave the Forward/Reverse switch in the NEUTRAL position during storage.  This is to prevent unintentionally starting the vehicle or a fire hazard.

    • Do not attempt to charge frozen batteries or batteries with bulged cases.  Discard the battery.  Frozen batteries can explode. 

    • Batteries in low state of charge will freeze at low temperatures.

    • To avoid exposing electrical components to moisture and subsequent damages, do not use any type of pressure washing or steam cleaning equipment to wash the vehicle.

    • Place Tow/Run switch in the TOW position.

     

    PREPARING THE ELECTRIC VEHICLE FOR EXTENDED OFF-SEASON STORAGE

     

    • 1. Fully charge batteries. Charge batteries before placing in storage.
    • 2. Batteries should be clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup (237 mL) baking soda per1 gallon(3.8 L) of water). Rinse solution off batteries. Do not allow this solution to enter the batteries. Be sure terminals are tight.Let the terminals dry and then coat them with Battery Terminal Protector Spray.
    • 3. Store vehicle in a cool, dry place. Protected from the elements. This will minimize battery self-discharge.
    • 4. Disconnect from equipment to eliminate potenial parasitic loads that may discharge the battery.
    • 5. Batteries gradually self-discharge during storage. Monitor the specific gravity or voltage every 4-6 weeks. Stored batteries should be given a boost charge when they are at 70% state of charge or less.
    • 6. Adjust tires to recommended tire pressure.
    • 7. Perform all semiannual periodic lubrication.
    • 8. Thoroughly clean front body, rear body, seats, battery compartment, and underside of vehicle.
    • 9. Do not engage the park brake. Chock the wheels to prevent the vehicle from rolling.
    • 10. Keep batteries fully charged during storage.

     

    NOTE ONLY FOR CLUBCAR with powerdrive charger: The OBC keeps track of the time spent in storage mode. When the OBC detects that the storage charge cycles may have depleted the available electrolyte, it will stop the charger from further operation.

    - Leave battery chargers plugged in during storage. The onboard computer (OBC) will automatically activate the charger when necessary.

    - If the battery charger is left plugged in during extended storage, check the electrolyte level and charger function monthly to ensure that proper operation is maintained.

    - To check charger function, disconnect the DC cord (stationary charger) from the vehicle or the AC cord (onboard charger) from the power source, wait five seconds, then reconnect it. The charger is functioning properly if the ammeter indicates current.

    Disconnecting then reconnecting the DC cord (stationary charger) or AC cord (onboard charger) indicates the electrolyte levels have been maintained and allows the OBC to resume operation.

    While in storage, the Tow/Run switch should be in Tow.

    When in Tow mode, the amber battery warning light will not illuminate.

    Do not attempt to use the battery light as an indication of battery state while in storage.

     

    - If AC power is off for 7 days or longer, the OBC will not function or charge the vehicle again until it has been restarted. To restart the computer, make sure AC power has been restored, disconnect the DC cord (stationary charger) from the vehicle or the AC cord (onboard charger) from the power source, wait fiveseconds, then reconnect it.

     

    CAUTION

    • Be sure to check the batteries and charger monthly to maintain correct battery water level and to ensure the charger is operating correctly during storage.

    - If the charger cannot remain plugged in, AC power will not be available during extended storage, or electrolyte levels will not be maintained, then disconnect the batteries for storage. 

    RETURNING THE STORED ELECTRIC VEHICLE TO SERVICE

    1. If necessary, connect batteries.

    2. Fully charge batteries.

     

    WARNING

    • Do not attempt to charge frozen batteries or batteries with bulged cases.  Discard the battery.  Frozen batteries can explode.

    3. Adjust tire to recommended pressure..

    4. Perform the Pre-Operation and Daily Safety Checklist.

    Category:  Maintenance

    Brand:  , Club Car, E-Z-GO, Yamaha

    Date added:  Not recorded

    Date updated:  Not recorded

    Views: 47

  • How to change the Rearend / Axle Oil in a Club Car Golf Cart

    How to change the Rearend / Axle Oil in a Club Car Golf Cart     Club Cart golf carts need the rearaxle / rear end oil changed periodically. Here is how you do it. 1: Take your golf cart…

    How to change the Rearend / Axle Oil in a Club Car Golf Cart

     

     

    club-car

    Club Cart golf carts need the rearaxle / rear end oil changed periodically. Here is how you do it.


    1: Take your golf cart out for a spin for about 15 minutes to warm up the oil for faster draining.

    2: Park your golf cart on a level surface. Put an oil pan under the cart’s rearend. Ether use a 14mm socket or wrench to remove the rearend drainplug (see pic). You can use a jack on the opposite side to tilt the rearend up enough to make sure you get all the oil drained. If you have a pump with hose you can get even more oil out.

    3: After draining the oil, replace drain plug and take out the fill plug. You can use a oil pumpto fill it back if you have one. If no you can use a funnel and small hose. Your tubing should fit loosely in the hole so that air move around it while filling. You can remove the panel behind the seat and drop the oil tubing down to fill the rearend with oil. The manual calls for SAE 30w oil. You can use a heavier weight gear oil for added protection but the manufacturer says 30w it the way to go.

    4: Fill the rearend with oil until it starts to run back out of the hole. When you reach that point you are full.

    5: Reinstall the filler plug and clean off any oil that leaked around the rearend. Your Done.



    club-cart-rearend-axle

    Category:  Maintenance

    Brand:  , Club Car

    Date added:  Not recorded

    Date updated:  Not recorded

    Views: 35

  • Periodic maintenace schedule for Clubcar gasoline golf carts

    Periodic maintenace schedule for Clubcar gasoline golf carts. Periodic maintenace To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance pro…

    Periodic maintenace schedule for Clubcar gasoline golf carts.

    Periodic maintenace

    To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect. Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact  CARRUS to perform all repairs and semiannual and annual periodic service.

    See pdf file.

    Category:  Maintenance

    Brand:  , Club Car

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    Maintanace_and_Service_CC_P_Gasoline.pdf

    Views: 22

  • E-Z-GO Workhorse ST480 - Maintenance guide and general specifications.

    Category:  Maintenance

    Brand:  , E-Z-GO

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    E-Z-GO_ST480_-_Service_manual.pdf

    Views: 15

  • Yamaha G29E electric YDRE manufacturing year 2013 - Maintenance guide

    See pdf file for more information.

    See pdf file for more information.

    Category:  Maintenance

    Brand:  Yamaha

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    Yamaha_G29_maintenance.pdf

    Views: 15

  • E-Z-GO Workhorse ST400 Electric - Maintenance guide

    Category:  Maintenance

    Brand:  , E-Z-GO

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    E-Z-GO_ST_400_E_-_Maintenance_guide.pdf

    Views: 13

  • E-Z-GO Workhorse ST400 Gasoline - Maintenance guide

    Category:  Maintenance

    Brand:  , E-Z-GO

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    E-Z-GO_ST_400_-_Maintenance_guide.pdf

    Views: 11

  • Yamaha G22E electric G-max manufacturing year 2003 -2007 - General maintenance

    See pdf file for more information.  

    See pdf file for more information.

     

    Category:  Maintenance

    Brand:  Yamaha

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    Yamaha_G22E_-_Maintenance_guide.pdf

    Views: 10

  • Tomberlin E-merge - Maintenance schedule

    Category:  Maintenance

    Brand:  Tomberlin

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    Tomberlin_E-merge_-_Maintenance_schedule.pdf

    Views: 9

  • Yamaha G29A Gasoline YDRE manufacturing year 2013 - Maintenance guide

    See pdf file for more information.        

    See pdf file for more information. 

     

        

    Category:  Maintenance

    Brand:  Yamaha

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    Yamaha_G29A_-_Maintenance_quide.pdf

    Views: 7

  • Yamaha G2A Gasoline manufacturing year 1985 -1991 - Maintenance and trouble shooting guide

    Category:  Maintenance

    Brand:  Yamaha

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    Yamaha_G2A_-_Maintenace__Troubleshooting_guide.pdf

    Views: 4

  • Yamaha G22A Gasoline G-max manufacturing year 2003 -2007 - Maintenance guide

    See pdf file for more information.  

    See pdf file for more information.

     

    Category:  Maintenance

    Brand:  Yamaha

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    Yamaha_G22A_-_Maintenace_guide.pdf

    Views: 4

  • E-Z-GO RXV Gasoline - Engine maintenance schedule - Tune up kit # 2147

    Category:  Maintenance

    Brand: 

    Date added:  Not recorded

    Date updated:  Not recorded

    Attachments:

    E-Z-GO_RXV_Gas_-_Engine_maintenance.pdf

    Views: 2

  • Gear Box Oil Check - G22

    Please find enclosed instructions for; Gear oil replacement - G22

    Please find enclosed instructions for; Gear oil replacement - G22

    Category:  Maintenance

    Brand:  Yamaha

    Date added:  2018-04-24

    Date updated:  2018-04-25

    Attachments:

    yamaha_G22_oil_fill.pdf

    Views: 0

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